Insert & Over Molding
Our specialized capabilities extend beyond traditional rubber-to-metal bonding, encompassing multiple substrates and diverse combinations. Whatever your specifications, trust us to craft a high-quality insert molding or over molding solution optimized for your specific needs.
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OUR BONDING EXPERTISE
From metals like brass and stainless steel, to plastics such as nylon or PEEK, our insert and over molding capabilities allow us to meet the needs of a wide variety of industries.
Design Considerations
Steel, brass, aluminum, or plastic subcomponents are often incorporated into rubber over-molded parts. These subcomponents are commonly termed “inserts”, as they are inserted into the mold. Typical metal inserts include screw machine parts, metal stampings, and powdered metal shapes.
Surface Prep
The production of molded rubber parts containing inserts involves considerable preparation before and after molding. Steps may include cleaning and etching of the insert surfaces, masking and unmasking, application of adhesives, and de-flashing. Careful design of the insert can help to ensure a durable finished part while minimizing production costs.
Selecting the Right Material
Our chemist and engineers work together to design a process to ensure proper adhesion between the substrate and rubber material. In many applications we achieve bond strength that exceeds the tear strength of the rubber material.
Adhesion Testing
Robinson Rubber has developed several different ways to test rubber to bonded parts. Sometimes these tests are destructive and can be done with a hydraulic press that applies or records pressure applied. Depending on the application and the direction of force versus the direction of the bond, we can work with you to develop periodic testing that can reduce or eliminate the possibility of parts failing in application.
Substrate Types
Robinson Rubber excels in bonding rubber to a variety of substrates, including but not limited to:
Acetal
Aluminum
Brass
Bronze
Carbon Steel
Ductile Iron
Fabric Reinforcement
Glass-Filled Composites
Mineral-Filled Composites
Nylon
PEEK
PES
Phenolics
PTFE
PVDF
Stainless Steel
Die Castings (aluminum, zinc, stainless steel, cast iron)
Injection molded thermoplastics and thermosets
Machined components (screw machine, CNC machining, Swiss, centerless grinding)
Stamped parts (deep draws, fine blanking, broaching)
Waterjet cut composites and phenolics
Wire Forming (form bending, threading, springs)
Rubber-to-Substrate Parts
Our expertise extends to various applications, including but not limited to:
Chain Pads
Conveyor Pads and Slats
Diaphragm Assemblies
Electrical Insulators
Ground Spool Valves
Impellers
Inflatable Butterfly Valve Seats
Motor Mounts
Non-Invasive Medical Devices with Wiring Harness
Power Transfer Assemblies
Sanding Disks
Special Wheels
Valve and Control Assemblies
Vibration Isolators
Vibration Mounts
Robinson Rubber Advantage
Customized Formulations
Our in-house experts specialize in developing customized formulations for each polymer type, ensuring that your components meet the specific requirements of your application.
Customized Solutions
We specialize in providing insert and over molding solutions tailored to the unique needs of your project. Our skilled team works closely with you to craft solutions that not only meet but exceed your expectations.
Quality Assurance
Our dedication to quality is absolute. We meticulously test each component to guarantee it meets both industry standards and your specific requirements, ensuring the highest level of quality assurance.
Collaborative Approach
Engage in a collaborative partnership with Robinson Rubber Products, where we are committed to your project’s success from the initial concept to the final completion.
Insert or Overmolding Needs?
Robinson Rubber’s expertise in insert and over molding technologies stands as a testament to our commitment to quality, innovation, and customer satisfaction. With decades of experience, we pride ourselves on delivering durable, high-precision rubber components that meet the specific needs of our diverse clientele. Our dedicated team works tirelessly to ensure that each project, from concept to production, exceeds expectations while adhering to the highest standards of excellence.
Contact us today, and let us be your trusted partner for all your insert and over molding requirements, promising unparalleled solutions that drive your success.